The daily maintenance of diesel generator is an important part of ensuring their stable operation and extending their service life. Here are some key maintenance precautions. I hope the following introduction can provide users with reference.
1、 Diesel generator oil and filter
Oil inspection and replacement:
Check the oil level daily to ensure it is within the normal range.
Regularly change the engine oil according to the running time. After the new engine has run in period, it is recommended to change it every 500 hours of operation; Under normal use, replace it every 1000-1500 hours of operation.
Oil filter replacement:
The filter should be replaced together with the engine oil to ensure its cleanliness.
2、 Diesel generator cooling system
Cooling water level inspection:
Check the cooling water level daily to ensure the normal operation of the cooling system.
Coolant replacement:
Check the concentration and cleanliness of the engine coolant every quarter. If the coolant is dirty or the concentration is too low, it should be replaced in a timely manner.
Cooling system cleaning:
It is recommended to clean the cooling system every year or 2000 hours of operation to prevent water stains and corrosion.
3、 Diesel generator fuel system
Fuel level check:
Check the fuel level daily to ensure sufficient fuel supply.
Fuel filter replacement:
Regularly replace the fuel filter to prevent impurities from entering the engine.
Check the cleanliness of the fuel filter every month, and replace it promptly if the filter element is found to be dirty or clogged.
Fuel system cleaning:
Clean the fuel system every 500 hours of operation to ensure the normal operation of the engine.
4、 Diesel generator battery system
Diesel generator battery voltage inspection:
Check the battery voltage daily to ensure that the battery is in good condition.
Battery maintenance:
Ensure that the battery is fully charged and well connected.
Regularly check if the battery wiring is secure to prevent malfunctions caused by looseness.
5、 Diesel generator air filter
Air filter inspection and replacement:
Check the cleanliness of the air filter weekly, and replace it promptly if the filter element is dirty or clogged.
Replace the air filter element annually to ensure the cleanliness and normal operation of the engine.
6、 Other components
Belt tension inspection:
Check the tension of the engine belt every week to ensure that the belt is in good condition. If the belt is loose, it should be adjusted or replaced in a timely manner.
Fastener inspection:
Regularly check all fasteners for looseness, and tighten them promptly if there is any looseness.
Lubrication point lubrication:
Regularly lubricate the lubrication points of the engine and generator set to reduce wear and friction. Use appropriate lubricating oil for lubrication and lubricate according to the manufacturer's recommendations.
7、 Clean appearance and trial operation of diesel generator
Appearance cleaning:
Clean the appearance of the diesel generator weekly, remove dust and dirt, and ensure that the equipment is clean. When cleaning, be careful not to use too much water or cleaning agents to avoid damage to the unit.
Trial operation:
After completing maintenance, a trial run of the generator set should be carried out to ensure its normal operation. During the trial operation, attention should be paid to observing the working status of the unit, and if there are any abnormalities, the machine should be stopped for inspection in a timely manner.
8、 Maintenance Record of Diesel Generator
Every time maintenance is carried out, the content and time of the maintenance should be recorded in detail. Maintenance records can help track the usage and maintenance history of the unit, providing reference for subsequent maintenance and repairs.
In summary, the daily maintenance of diesel generators includes multiple aspects such as oil and filter, cooling system, fuel system, battery system, air filter, other components, appearance cleaning and trial operation, and maintenance records. Only by comprehensively and meticulously carrying out these tasks can the stable operation of diesel generators be ensured.
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